Rotary Kiln

  • Spec.(m): Φ2.8/2.5×44
  • Capacity(t/d): 300
  • Slope of the kiln shell (%): 3.5
  • Support Qty: 3
  • Type of thrust roller: Mechanical
  • Total weight(ton) : 177

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  • Cement Rotary kiln
  • Cement kiln
  • Rotary kiln for cement production
■ Specifications

►Rotary Kiln Introduction:
Rotary kiln refers to rotating calcination kiln, belongs to construction material equipment. According to the different materials, the kiln can be divided into cement kiln, metallurgy chemical kiln and lime kiln. The cement kiln is mainly used for the calcinations of cement clinker, and it has two types of dry and wet methods. And the metallurgy chemical kiln is mainly applied in metallurgy industries, like, magnetizing roast of the poor iron ore in ironworks, oxidizing roast of the chromium and nickel ore, roast of the high aluminum bauxite in refractory material industry, roast of clinker and aluminum hydroxide in aluminum manufacturer, and roast of the chromium ore and chromium powder in chemical industry. The lime kiln is mainly used for roasting the active lime and light roasting of the dolomite in ironworks and ferroalloy works.
►Working Principle:
The rotary kiln barrel is made of rolled steel plates with firebricks mounted in the inner side of the barrel.At an angle of 3.5% with the horizontal line,it is supported by three belting leathers on three supporting devices,with a big ring gear fixed in barrel body.The turn of the barrel is made through motor--speed reducer--pinion as well as the teeth joining of gearwheel and pinion.
Materials enter the end of the rotary kiln(the high part of the barrel).Because of the slant of the barrel and the slow turn,the materials turn around a circle on one hand and move toward the lower end on the other hand,being burnt into clinker by preheat decomposition,burning ,cooling and other peocess engineering,let out through the lower end of the barrel and go into the cooling machine.
The fuel is sprayed into the kiln by the spray coal device of the kiln head.The exhaust gas after burn is blowed out by air-exhausting machine of the kiln end and go into the atmosphere through the chimney after heat exchange with materials.

■ Technical Data

►Main Technical Parameters of Rotary Kiln:

Spec.(m) Φ2.8/2.5×44 Φ3.2×50 Φ3.5×54 Φ4×60 Φ4.3×64 Φ4.8×74 Φ5.6×87 Φ6.0×95
Capacity(t/d) 300 1000 1500-1800 2500 3500 5000 8000 10000
Slope of the
kiln shell (%)
3.5 3.5 4 4 4 4 4 4
Support Qty 3 3 3 3 3 3 3 3
Type of thrust roller Mechanical Mechanical Mechanical Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Rotating speed of kiln Main driving
(r/min)
0.445-2.22 0.36-3.57 0.39-3.9 0.41-4.07 0.4-4.0 0.35-4 Max4.23 Max5
Auxiliary
driving
(r/min)
4.75 6.5 7.66 8.2 7.93 8.52 8.7 9.2
Main driving Electrical motor Model ZSN4-225-21 ZSN4-280-091B ZSN4-315-092 ZSN4-355-092 ZSN4-355-12 ZSN4-400-092 ZSN4-450-12 ZSN4-500-092
Rated
power (kw)
55 160 220 315 400 630 800 950×2
Speed
regulation
range
(r/min)
~1000 1500 1000 1000 100-1000 1500 100~1000 100~1000
Rated
power (v)
440 440 440 440 440 660 660 660
Reducer Model ZS145-1-I ZSY-450-40-V NZS995-28VIBL YNS1110-22.4VBR YNS1400-31.5VIBL JH710C-SW305-40 JH900C-SW305-25 JH900C-SW305-28
Total ratio 49-63 40 28 22.4 31.5
Auxiliary driving Electrical motor Type Y122M-4 Y160M-4B Y200L1-6 Y180L-4 Y200L-4 Y225M-4 lp44 Y280M-4 Y315M1-4
Rated
Power
(kw)
4 15 18.5 22 30 55 90 132
Rated
speed
(r/min)
1440 1460 970 1470 1470 1480 1480 1490
Rated
voltage (v)
380 380 380 380 380 380 380 380
Reducer Model ZL35-16 ZSY160-31.5-‖ ZSY355 YNS440-45‖R YNS497-45ZC JH220C-SW302-28 ZSY400-35.5-︱ ZSY450-35.5-︱
Total ratio 40.44 31.5 45 45 45 28 35.795 35.795
Total weight (ton) 
(excluding refractory brick)
177 256.5 341 434 550.5 854 1201 1580
Weight of discharging
kiln hood  (ton) 
20 25 28 35 36 45    

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